Transformador QDTB®

Calculadora de TCO de Transformadores (Custo Total de Propriedade)

Compare o custo total do ciclo de vida dos níveis de eficiência de transformadores — preço de compra mais perdas em vazio e em carga descontadas, O&M e valor residual — ao longo da vida útil.

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Resultado

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Saída de exemplo
Total cost of ownership (present value)
$61k
1000 kVA · S13 — oil-immersed (grade 3) · 50% load · 20 yr · 6% discount
Purchase
POA
Annual loss
29,828 kWh
PV of losses
$48k
Loss factor
13.4×
Full-cost breakdown (20 years, discounted)
ComponentValue
Initial purchasePOA
No-load loss 830 W$12k
Load loss 10300 W$36k
O&M (1%/yr, discounted)$2k
Salvage (10% residual, discounted)−$371
Total cost of ownership$61k
Efficiency-level comparison (lowest TCO first)
Efficiency levelPricePoPkLoss/yrTCO
Amorphous alloy — oil-immersedPOA270 W10300 W24,922$56k
S20 — oil-immersed (NX1)POA450 W9600 W24,966$56k
S13 — oil-immersed (grade 3) ◂ selectedPOA830 W10300 W29,828$61k
S11 — oil-immersed (grade 3)POA1150 W10300 W32,631$65k
SCB13 — dry-typePOA1200 W9600 W31,536$67k
Payback insight
Paying $636 extra for "S13 — oil-immersed (grade 3)" over the lowest-cost "S11 — oil-immersed (grade 3)" saves 2,803 kWh/yr — simple payback ≈ 1.9 years.

Para engenheiros e compradores que comparam níveis de eficiência de transformadores (S11, S13, S20, amorfo, SCB13) com base no custo total de propriedade.

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Exemplo prático

Um exemplo de referência pré-calculado (rastreável — não requer JavaScript). Introduza os seus próprios parâmetros acima para um resultado em tempo real.

Exemplo prático — 1000 kVA, 50% de carga, $0,12/kWh, 20 anos

Total cost of ownership (present value)
$61k
1000 kVA · S13 — oil-immersed (grade 3) · 50% load · 20 yr · 6% discount
Purchase
POA
Annual loss
29,828 kWh
PV of losses
$48k
Loss factor
13.4×
Full-cost breakdown (20 years, discounted)
ComponentValue
Initial purchasePOA
No-load loss 830 W$12k
Load loss 10300 W$36k
O&M (1%/yr, discounted)$2k
Salvage (10% residual, discounted)−$371
Total cost of ownership$61k
Efficiency-level comparison (lowest TCO first)
Efficiency levelPricePoPkLoss/yrTCO
Amorphous alloy — oil-immersedPOA270 W10300 W24,922$56k
S20 — oil-immersed (NX1)POA450 W9600 W24,966$56k
S13 — oil-immersed (grade 3) ◂ selectedPOA830 W10300 W29,828$61k
S11 — oil-immersed (grade 3)POA1150 W10300 W32,631$65k
SCB13 — dry-typePOA1200 W9600 W31,536$67k
Payback insight
Paying $636 extra for "S13 — oil-immersed (grade 3)" over the lowest-cost "S11 — oil-immersed (grade 3)" saves 2,803 kWh/yr — simple payback ≈ 1.9 years.

Exemplo prático — 630 kVA S20, 60% de carga, $0,15/kWh, 25 anos

Total cost of ownership (present value)
$63k
630 kVA · S20 — oil-immersed (NX1) · 60% load · 25 yr · 6% discount
Purchase
POA
Annual loss
21,861 kWh
PV of losses
$51k
Loss factor
15.4×
Full-cost breakdown (25 years, discounted)
ComponentValue
Initial purchasePOA
No-load loss 318 W$6k
Load loss 6048 W$44k
O&M (1%/yr, discounted)$2k
Salvage (10% residual, discounted)−$261
Total cost of ownership$63k
Efficiency-level comparison (lowest TCO first)
Efficiency levelPricePoPkLoss/yrTCO
Amorphous alloy — oil-immersedPOA191 W6489 W22,136$63k
S20 — oil-immersed (NX1) ◂ selectedPOA318 W6048 W21,861$63k
S13 — oil-immersed (grade 3)POA587 W6736 W26,383$72k
SCB13 — dry-typePOA849 W6048 W26,506$74k
S11 — oil-immersed (grade 3)POA813 W6489 W27,587$74k
Payback insight
Paying $2,409 extra for "S20 — oil-immersed (NX1)" over the lowest-cost "S11 — oil-immersed (grade 3)" saves 5,727 kWh/yr — simple payback ≈ 2.8 years.

Como foi calculado

  • · Perda de energia anual: W = (Po + Pk × LF²) × horas, em que Po = perda em vazio, Pk = perda em carga, LF = fator de carga médio.
  • · Custo anual das perdas: Closs = W × tarifa.
  • · Fator de capitalização de perdas: A = [1 − ((1+g)/(1+r))ᴺ] ÷ (r − g) — o valor atual de $1 de custo anual de perdas.
  • · TCO = Compra + PV(perdas) + PV(O&M) − PV(valor residual), tudo descontado à taxa r.

Normas referenciadas

StandardScope
IEC 60076Transformadores de potência — classificação, perdas e eficiência
IEC 60364-8-1Eficiência energética em instalações elétricas de baixa tensão
IEEE C57.120Guia de avaliação de perdas para transformadores de potência e distribuição
GB 20052-2020Graus de eficiência energética para transformadores de potência

Perguntas frequentes

What is transformer total cost of ownership (TCO)?

TCO = purchase price plus the present value of lifetime no-load and load losses, O&M and replacement. Losses dominate: over 20-30 years, the capitalized cost of losses often equals 1-2x the purchase price. The calculator discounts losses per IEC 60076 and IEEE C57.120 and compares S11/S13/S20/amorphous/SCB13.

How much more does a low-loss transformer cost and how fast does it pay back?

S13 costs 10-20% more than S11 and cuts No-Load Loss ~25%, typically paying back in 2-4 years where tariffs exceed $0.08/kWh. Amorphous-core transformers cost 20-40% more but cut no-load loss 60-70%, ideal for lightly loaded units. The calculator computes the payback and net present value of the premium.

What is the difference between no-load and load losses?

No-load (iron) loss is constant whenever the Transformer is energized, independent of load — the dominant cost for lightly loaded units. Load (copper) loss varies with the square of load current and dominates at high loading. A transformer loaded at 30% is loss-dominated by no-load loss; the calculator weights both by load profile.

What efficiency grades do transformer standards define?

IEC 60076-20 and GB 20052 define efficiency classes (e.g. Tier 1/Tier 2 in EU, and China's grade 1/2/3). Higher grades mean lower no-load and load losses. China's GB 20052-2020 grades transformers 1-3, with grade 1 being the most efficient. The calculator aligns models to these grades.

When does an amorphous-core transformer make economic sense?

Amorphous-core units cut no-load loss 60-70% but cost 20-40% more, so they win for transformers that run lightly loaded or energised 24/7 with low utilization (e.g. 20-30% loading). At high loading the load loss dominates and the premium pays back slower. The calculator evaluates payback against your load profile.

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