QDTB® Transformer
All figures are configurator-generated feasibility-level estimates; drawings are schematic deliverables pending refinement by a licensed design institute, not construction documents.
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2 MW AI Data Center Green Power: N+1 Dry Transformer + 800 kVA UPS Deep-Read

2×SCB13-2000/10 N+1 · 800 kVA UPS · 1161 kWp PV + 500 kW/1161 kWh BESS · grid/islanding

1 · TL;DR Conclusion

Conclusion: this 2 MW AI data center uses 2×SCB13-2000/10 dry transformers (N+1) + an 800 kVA UPS (15 min) + 1161 kWp PV + 500 kW/1161 kWh BESS + grid/islanding — configurator total ≈ $1,878,541, EPC ≈ $825,000, 5 yr payback, 23.16% IRR (feasibility-level).

  • •2×2000 kVA dry transformers N+1; 84% loading after one-unit loss (pass), 2 s transfer ≤ 15 s allowed
  • •800 kVA (640 kW) online UPS, 15 min ≈ 199 kWh battery (384 VDC), recommend N+1/2N redundancy
  • •Green power: 1161 kWp PV + 500 kW/1161 kWh BESS, 94% renewable share, 609 t CO2 avoided/yr
  • •Grid/islanding: 500 kW BESS as black-start source; island critical load 1200 kW needs more BESS or diesel (V9 backup 65%)
  • •Economics: $825,000 EPC, 5 yr payback, 23.16% IRR, 459% 25-yr ROI, LCOE $0.0843/kWh

2 · Solution Overview

A data center is the highest-reliability load: IT equipment is sensitive to millisecond outages, is harmonic-rich, and needs dual supply + UPS. This scheme adds green power (PV+BESS) to cut PUE and carbon, plus islanding for extreme cases.

2×2000 kVA (SCB13, N+1)
Transformer
10 kV dual (N+1)
Feed
800 kVA (640 kW, 15 min)
UPS
1161 kWp
PV
500 kW / 1161 kWh
BESS
2000 kW (grade-1 2000)
Installed load
1600 kW
Demand
Grid-tie-island
Mode
SourceRoleShare kWShare
Grid 10 kVbase100 kW6%
Solar PV 1000 kWpvariable1000 kW63%
BESS 500 kW / 1000 kWhvariable500 kW31%
UPS 800 kVAbackup0 kW0%

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3 · Design Process & Rationale

1. Requirement identification

2000 kW data center: grade-1 load 2000 kW (whole site), critical IT 1200 kW, sensitive 1200 kW, nonlinear 400 kW. Highest continuity and power-quality demands — dual supply + UPS + auto-transfer.

2. Load & grading

Whole site as grade-1 (loadGrade1=2000), 1200 kW critical covered by UPS. Rack density 8 kW/rack → ~200 racks; PUE estimated 1.60.

3. Source & mix

Dual 10 kV grid feeds (N+1) + 1161 kWp PV + 500 kW/1161 kWh BESS + 800 kVA UPS. Grid-tie-island, BESS as black-start source.

4. Transformer sizing

1600 kW demand ≈ 1684 kVA apparent → 2000 kVA tier; N+1 → 2×SCB13-2000/10 dry-type (fire-safe, low-noise for IT space), 84% loading.

5. UPS & backup

800 kVA online double-conversion UPS, 15 min battery (≈199 kWh, 384 VDC), STS static transfer <5 ms for critical IT; recommend N+1/2N redundancy.

6. Protection & secondary

MV 31.5 kA / LV 80 kA breaking capacity; 61850 comms + secondary schematic + DC auxiliary power for high-reliability protection and monitoring.

7. Green power vs reliability

PV+BESS cut carbon (609 t/yr) and bills, but island critical load 1200 kW > BESS 500 kW — full-site islanding needs more BESS or a diesel. That's the green-vs-reliability tradeoff.

Pain Points → Solution → Evidence

Pain

A data center can't afford a second of outage

Solution

N+1 dual transformers + online UPS + STS static transfer + black-start

Evidence

N-1 pass (84% after one-unit loss), 15 min UPS, <5 ms STS, black-start verified via 500 kW BESS

Pain

IT loads are harmonic-rich, transformers heat and derate

Solution

Dry-type transformer + detuned reactors + APF active filter

Evidence

V6: THDi 20% over the limit (data-center scene), APF recommended

Pain

High PUE, high bills and high carbon

Solution

1161 kWp PV + BESS shaving, green power direct to load

Evidence

V18 PUE 1.60, V23 609 t CO2 avoided/yr, V24 shaving saves $94,900/yr

Pain

Is the backup really enough?

Solution

Grade the load: UPS covers critical IT 1200 kW, non-critical on grid/diesel

Evidence

V9 flags 65% backup coverage (simplified basis) — verify against real grading

4 · Key Parameter Deep-Read

ParameterValueBasisImpact & Boundary
Transformer capacity2000 kVA ×2 (SCB13)1684 kVA apparent → 2000 kVA tier; N+1 → 2 dry units84% loading; dry-type is fire-safe and low-noise for IT space
Above ~1900 kVA demand, step to 2500/3150
UPS capacity800 kVA (640 kW)Covers ~67% of the 1200 kW critical IT (at 0.8 PF)15 min ≈ 199 kWh battery (384 VDC), <5 ms STS
Recommend N+1/2N; full 1200 kW coverage needs ~1500 kVA UPS
PV capacity1161 kWp≈1,015,200 kWh/yr, self-consumption 0.894% renewable share, feeds IT and cooling
Limited by roof/site; pair with BESS to absorb
BESS capacity500 kW / 1161 kWh (2 h)Shaving + island backup + black-startShaves 500 kW×4 h saving $94,900/yr; black-start source
Island critical 1200 kW needs ≥8 h or diesel
Grid modegrid-tie-islandSwitchable grid/island, black-start via BESSIsland operation on grid loss (limited by BESS)
Needs grid approval + anti-islanding + black-start check
Rack density / PUE8 kW/rack · PUE 1.60Default 8 kW/rack → ~200 racks; 60% cooling shareSets UPS and cooling sizing baseline
High-density (>12 kW/rack) needs liquid cooling; PUE can drop to 1.2
Breaking capacityLV 80 kA · HV 31.5 kAFault current LV 58.9 kA / HV 28.9 kALV switchgear at 80 kA (1.1× margin)
Confirm actual system fault level

5 · Drawing Deep-Read

Dwg 3/29Single-line diagram — Dual 10 kV → 2×SCB13-2000/10 → MNS LV bus (3150A) → IT/cooling feeders + UPS + PV/BESS
Why: The SLD shows the reliability skeleton: dual incomers + N+1 dual transformers + UPS branch + PV/BESS, four reliability layers on one drawing — the structural source of millisecond-level continuity.
Dwg 4/29System topology — Grid N+1 · PV · BESS · UPS → dual transformers → LV bus → IT/cooling/fire
Why: The topology visualizes source layers: grid (backup), PV (green), BESS (shave+black-start), UPS (critical IT) each with a clear role under EMS dispatch — the locus of green data-center energy management.
Dwg 15/29TCC protection coordination curve — Incomer → transformer → LV incomer → feeder, 0.3/0.2 s grading, selectivity pass
Why: A data center fears a single fault blacking out the site; TCC verifies selectivity — a downstream fault trips only its feeder (0.1 s) while upstream 0.3 s holds, with 21.72× ratio ensuring grading.
Dwg 21/29Secondary control & signal — 61850 comms · auto-transfer logic · DC auxiliary · SCADA
Why: Secondary is the nervous system: auto-transfer switches between grid feeds/transformers, 61850 reports to monitoring, and DC auxiliary keeps protection acting even on loss of AC — reliability rests on secondary, not just the main circuit.
Dwg 8/29Short-circuit calculation — LV 58.9 kA / MV 28.9 kA · breaking LV 80 kA / HV 31.5 kA
Why: The data center's LV fault level hits 58.9 kA (2000 kVA dry transformer + large bus), directly forcing 80 kA breaking capacity on the LV switchgear (1.1× margin). Fault current quantifies the 'equipment breaking capacity' safety red line.
Dwg 14/29Protection configuration — 50/51 overcurrent + 61850 comms · 0.3/0.2 s grading
Why: Protection is the second line of 'no downtime': multi-level overcurrent grading + 61850 high-speed comms ensure a downstream fault trips only its circuit and protection data reaches monitoring in real time.
Dwg 20/29Microgrid grid-tied / islanding transfer — PCC · anti-islanding 81U/81O+32R · black-start via 500 kW BESS
Why: This rehearses grid/islanding transfer and anti-islanding (IEC 62898 / IEEE 1547) on grid loss, with the 500 kW BESS verified as black-start source. It's the technical locus of the 'no outage on grid loss' capability — and the basis for the V9 finding that island backup 65% needs more BESS or diesel.
Dwg 24/29DC auxiliary power system — DC auxiliary · protection acts even on AC loss
Why: The DC auxiliary is the last-mile reliability guarantee: on AC loss the DC panel still powers protection relays and trip coils, so fault clearing never depends on AC. Data-center reliability rests as much on this DC 'life-support' system as on the main circuit.

The following drawings are shown for reference (full set in the configurator “View design document”):

Dwg 19 · Reactive & harmonic compensationDwg 12 · Power quality assessmentDwg 1 · Design basisDwg 25 · Peak-shaving single-lineDwg 26 · Shaving operation profileDwg 27 · BMS communicationDwg 28 · Fire & thermal zoningDwg 29 · EMS state machineDwg 9 · Applicable standardsDwg 10 · Equipment technical dataDwg 13 · SCADA architectureDwg 16 · Grounding systemDwg 17 · Surge protectionDwg 18 · Equipment layoutDwg 2 · Symbol legendDwg 11 · Construction & testingDwg 22 · Terminal stripDwg 23 · Panel layout

6 · Operation Demo (Deep-Read)

Reliability & availability

Series availability ≈99.97% (≈2.9 h outage/yr), approaching full coverage with N+1 dual transformers + UPS + black-start; transfer timing UPS 0 ms / STS <5 ms / ATS 2 s / BESS black-start, with 2000 kW critical load grading.

Fault & protection

Shows the full chain: grid loss → auto-transfer → UPS seamless takeover → BESS black-start; a downstream fault trips only its feeder, so selectivity prevents site-wide blackout.

Energy flow

PV 1161 kW → IT & cooling first → surplus to BESS; grid fills the gap; UPS online double-conversion runs continuously. Four-source real-time dispatch and critical-load coverage at a glance.

Economics

1,015,200 kWh/yr, $204,542/yr saved; $825,000 EPC, 5 yr payback, 23.16% IRR, LCOE $0.0843/kWh, NPV $1,183,320, 609 t CO2 avoided/yr, with 25-yr cashflow.

Other views (shown): LCC (life-cycle cost) · Power quality & harmonics · Voltage profile · Scheme features · Environmental derating

7 · Economics & Payback

Equipment total ≈ $1,878,541, EPC ≈ $825,000 (PV+BESS+UPS+distribution). Green power saves ≈$204,542/yr (incl. BESS shaving); overall 5 yr payback, 23.16% IRR, 459% 25-yr ROI, LCOE $0.0843/kWh, NPV $1,183,320, 609 t CO2 avoided/yr.

$825,000
EPC investment
5 yr
Payback
23.16%
IRR
459%
25-yr ROI
$0.0843/kWh
LCOE
609 t/yr
CO2 avoided
Key assumptions driving these numbers
$0.12/kWh
Electricity price
$0.06/kWh
Feed-in tariff
1015200 kWh
Annual generation (P50)
80%
Self-consumption
$0.13/kWh
Peak-valley spread

8 · FAQ

What transformer size for a 2 MW data center?
1600 kW ≈ 1684 kVA → 2000 kVA tier; N+1 uses 2×2000 kVA dry transformers, 84% loading after one-unit loss.
How big a UPS and how long?
Here 800 kVA (640 kW) online, 15 min ≈ 199 kWh battery, covering ~67% of 1200 kW critical IT; recommend N+1/2N redundancy.
What happens on a power outage?
Dual grid + N+1 transformers + seamless UPS (STS <5 ms) + BESS black-start keep critical IT up; full-site islanding is limited by BESS capacity.
How much does green power (PV+BESS) save?
1161 kWp PV saves ≈$204,542/yr (incl. BESS shaving); 609 t CO2 avoided/yr, 5 yr payback, 23.16% IRR.
What is the PUE, and how to lower it?
Estimated 1.60 (60% cooling). Liquid cooling for high-density racks and optimized cooling can drop it below 1.2.
How are harmonics handled?
IT nonlinear loads put THDi ~20% over the limit; use detuned reactors + APF active filtering.
Is 65% backup enough?
65% is the simplified all-load basis. Real UPS covers only critical IT 1200 kW, non-critical tolerates brief interruption — sufficient; full-site islanding needs more BESS or a diesel.
Why dry-type transformers?
SCB13 dry-type is fire-safe, low-noise and maintenance-free for indoor/IT space; 84% loading sits in the economical band.

Special Considerations

  • V9 backup 65% (UPS 800 kW + BESS 500 kW vs 2000 kW total) is the simplified “all-load × 100%” basis; real data centers UPS-cover only critical IT 1200 kW, non-critical (HVAC) tolerates brief interruption — verify against load grading.
  • Island critical load 1200 kW > BESS 500 kW; full-site islanding needs ≥8 h BESS or a diesel (black-start source).
  • UPS should be N+1/2N redundant so a single UPS failure doesn't hit critical IT.
  • THDi ~20% over the limit (data-center scene) — add APF active filtering.
  • Rack density defaults to 8 kW/rack; high-density (>12 kW) needs liquid cooling and adjusted PUE.
  • Feasibility-level estimate; drawings pending a licensed design institute.

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