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Box-Type Substations

1 Series · 48 Models

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QDTB® Box-Type Substations

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Box-Type Substations Overview

Box-type substations, also known as prefabricated substations, compact substations, package substations, or pad-mounted substations, are complete power distribution units factory-assembled in weatherproof enclosures. QDTB prefabricated substations integrate transformer, HV switchgear, and LV distribution into a single compact unit, reducing installation time and costs. European and American designs cover 100-2,000 kVA, meeting IEC 61330 and GB/T 17467. As a leading prefabricated substation manufacturer, QDTB delivers turnkey solutions for urban networks, renewables, and industry.

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Derived Ratings (calculated from the configuration)

The values below are computed from what you selected above. Anything that cannot be computed yet is shown as an em dash — never as zero.

Iₙ = S / (√3·U) · I_sc = 100·Iₙ / uₖ · S_sc = √3·U·I_sc · I_p = k·Iₖ

Inputs taken from the configuration
Capacity: — kVAfrom the configuration above
System voltage: not specified
Impedance voltage uₖ: not specified
Result
Rated current Iₙ—
Short-circuit current I_sc—
Short-circuit current I_sc—
Short-circuit power S_sc—
I_sc is calculated on the transformer impedance basis alone (system impedance neglected) — the same basis used in IEC 60076-5 short-circuit calculations.

Still required to complete the calculation: rated capacity S, impedance voltage uₖ, short-time or peak withstand current.

Per-model values (P0 / Pk / uₖ declared by the factory, losses, noise, temperature rise, dimensions, weight) are not in the product library: those rows stay at an em dash until the factory parameter sheet is supplied. An em dash means the value is unavailable — it is never rendered as zero.

Derived losses (from the selected efficiency grade + capacity)
S13
Transformer no-load loss P0 (kW)—
Transformer load loss Pk (kW)—

Read-only: no price factor, not part of the sum — the loss-grade cost is already carried by the efficiency (subtype) base price, so charging here would double-bill. Values come from the product library type-test data, interpolated between published capacities; grades the library does not cover show an em dash, never zero.

Reference prices are for estimation only and do not constitute a formal offer.

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Application Scenarios

Urban Distribution

Compact prefabricated substations for city networks with fast deployment.

Wind Power

Package substations for wind turbine grid connection.

Solar Plants

Prefabricated compact substations integrating transformer and switchgear.

Industrial Parks

Factory-tested package substations reducing commissioning from months to weeks.

Commercial

Compact substations for malls and residential communities.

Temporary Power

Mobile pad-mounted substations for construction and emergencies.

Technical Advantages

1

Factory Tested

Fully assembled, wired, and tested before shipment for plug-and-play installation.

2

Space Saving

40-60% smaller footprint than conventional substations.

3

Rapid Deployment

Foundation to energization in days, not months.

4

Weatherproof

IP33D-IP44 with corrosion-resistant enclosures for 20+ year service.

FAQ - Box-Type Substations

What is the difference between European and American type substations?
European (compact substation) uses separate compartments. American (pad-mounted) shares one enclosure. European offers flexibility; American is more compact.
How long does installation take?
Site prep 1-2 weeks, placement 1-3 days. Total under 3 weeks vs 3-6 months conventional.
What capacity range is available?
Standard 100-2,000 kVA; larger ratings quoted on request. Voltage: 12/0.4, 20/0.4, 35/0.4 kV.
Can the enclosure be customized?
Galvanized steel, aluminum-zinc, stainless for coastal. Decorative cladding and climate control available.
What standards do they comply with?
IEC 61330, GB/T 17467, CE for Europe, IEEE C57.12.28 for American type.
When should I choose a prefabricated substation over a conventional substation?
When you need fast deployment, a smaller footprint, or plug-and-play installation - urban networks, renewables, and temporary power. A factory-assembled and tested unit energizes in days instead of the months a site-built substation takes.

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Need help?

All specifications and dimensions can be customized upon request

European Box-Type vs American Pad-Mounted vs Substation Room: How to Choose

 European Box-Type (YB)American Pad-Mounted (ZGS)Conventional Substation Room
LayoutSeparate HV, transformer and LV compartments in one enclosureSingle tamper-resistant enclosure with dead-front HVSwitchgear, transformer and LV boards in a built room
FootprintCompact — one weatherproof cabin at gradeSmallest footprint, sitting on a concrete padLargest, needing a building or fenced compound
Site workFactory-assembled and tested, only cable terminations on sitePlaced on the pad, then HV cable and LV connectionsCivil works and room construction before installation
HV switchingSF6 or air-insulated RMU inside the enclosureDead-front SF6 load-break switch with bayonet fuseFree-standing switchgear in the HV room
LV distributionLV panel integrated and wired at the factoryLV connections run to an external panel or pedestalSeparate LV boards installed on site
ClimateEnclosure and ventilation specified for the site ambientTamper-resistant cover with passive or forced ventilationRoom HVAC sized to the transformer losses
Typical applicationUrban distribution, wind and solar parks, industrial estatesResidential subdivisions and light-industrial parksLarge plants and utility substations

Where QDTB® Box-Type Substations Are Specified

Prefabricated substations are specified wherever the distribution point has no building to house it: urban streets, commercial car parks and industrial parks where a weatherproof cabin at grade replaces a masonry substation room and the civil programme that goes with it. The same enclosure also has to satisfy the utility's access and security rules, which is why the compartment layout is agreed before the order is released.

Solar and wind projects use them as the collector substation at the array or turbine string, because the unit arrives factory-assembled and routine-tested and can be energised days after the pad is ready. That matters when the commissioning window is fixed by the grid connection date, and it is the reason the enclosure is ordered with the transformer rather than after it.

Construction sites, mining camps and temporary power schemes choose the design for the same reason: it can be relocated when the project moves. European box-type layouts with separate compartments are the norm in IEC markets, while American pad-mounted units serve 12 kV class distribution built to IEEE and ANSI practice.

Enclosure finish follows the site: galvanised steel inland, aluminium-zinc or stainless for coastal and corrosive atmospheres, with climate control where ambient temperature or solar gain would push the transformer above its rating. Ventilation and IP class are specified together with the loss grade, because a hotter enclosure derates the same transformer.

Frequently Asked Questions

What is the difference between European and American type substations?

European (compact substation) uses separate compartments. American (pad-mounted) shares one enclosure. European offers flexibility; American is more compact.

How long does installation take?

Site prep 1-2 weeks, placement 1-3 days. Total under 3 weeks vs 3-6 months conventional.

What capacity range is available?

Standard 100-2,000 kVA; larger ratings quoted on request. Voltage: 12/0.4, 20/0.4, 35/0.4 kV.

Can the enclosure be customized?

Galvanized steel, aluminum-zinc, stainless for coastal. Decorative cladding and climate control available.

What standards do they comply with?

IEC 61330, GB/T 17467, CE for Europe, IEEE C57.12.28 for American type.

When should I choose a prefabricated substation over a conventional substation?

When you need fast deployment, a smaller footprint, or plug-and-play installation - urban networks, renewables, and temporary power. A factory-assembled and tested unit energizes in days instead of the months a site-built substation takes.