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Box-Type Substations
1 Series · 48 Models
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Box-Type Substations Overview
Box-type substations, also known as prefabricated substations, compact substations, package substations, or pad-mounted substations, are complete power distribution units factory-assembled in weatherproof enclosures. QDTB prefabricated substations integrate transformer, HV switchgear, and LV distribution into a single compact unit, reducing installation time and costs. European and American designs cover 100-2,000 kVA, meeting IEC 61330 and GB/T 17467. As a leading prefabricated substation manufacturer, QDTB delivers turnkey solutions for urban networks, renewables, and industry.
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The values below are computed from what you selected above. Anything that cannot be computed yet is shown as an em dash — never as zero.
Iₙ = S / (√3·U) · I_sc = 100·Iₙ / uₖ · S_sc = √3·U·I_sc · I_p = k·Iₖ
Still required to complete the calculation: rated capacity S, impedance voltage uₖ, short-time or peak withstand current.
Per-model values (P0 / Pk / uₖ declared by the factory, losses, noise, temperature rise, dimensions, weight) are not in the product library: those rows stay at an em dash until the factory parameter sheet is supplied. An em dash means the value is unavailable — it is never rendered as zero.
Read-only: no price factor, not part of the sum — the loss-grade cost is already carried by the efficiency (subtype) base price, so charging here would double-bill. Values come from the product library type-test data, interpolated between published capacities; grades the library does not cover show an em dash, never zero.
Reference prices are for estimation only and do not constitute a formal offer.
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Application Scenarios
Urban Distribution
Compact prefabricated substations for city networks with fast deployment.
Wind Power
Package substations for wind turbine grid connection.
Solar Plants
Prefabricated compact substations integrating transformer and switchgear.
Industrial Parks
Factory-tested package substations reducing commissioning from months to weeks.
Commercial
Compact substations for malls and residential communities.
Temporary Power
Mobile pad-mounted substations for construction and emergencies.
Technical Advantages
Factory Tested
Fully assembled, wired, and tested before shipment for plug-and-play installation.
Space Saving
40-60% smaller footprint than conventional substations.
Rapid Deployment
Foundation to energization in days, not months.
Weatherproof
IP33D-IP44 with corrosion-resistant enclosures for 20+ year service.
FAQ - Box-Type Substations
What is the difference between European and American type substations?
How long does installation take?
What capacity range is available?
Can the enclosure be customized?
What standards do they comply with?
When should I choose a prefabricated substation over a conventional substation?
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All specifications and dimensions can be customized upon request
European Box-Type vs American Pad-Mounted vs Substation Room: How to Choose
| European Box-Type (YB) | American Pad-Mounted (ZGS) | Conventional Substation Room | |
|---|---|---|---|
| Layout | Separate HV, transformer and LV compartments in one enclosure | Single tamper-resistant enclosure with dead-front HV | Switchgear, transformer and LV boards in a built room |
| Footprint | Compact — one weatherproof cabin at grade | Smallest footprint, sitting on a concrete pad | Largest, needing a building or fenced compound |
| Site work | Factory-assembled and tested, only cable terminations on site | Placed on the pad, then HV cable and LV connections | Civil works and room construction before installation |
| HV switching | SF6 or air-insulated RMU inside the enclosure | Dead-front SF6 load-break switch with bayonet fuse | Free-standing switchgear in the HV room |
| LV distribution | LV panel integrated and wired at the factory | LV connections run to an external panel or pedestal | Separate LV boards installed on site |
| Climate | Enclosure and ventilation specified for the site ambient | Tamper-resistant cover with passive or forced ventilation | Room HVAC sized to the transformer losses |
| Typical application | Urban distribution, wind and solar parks, industrial estates | Residential subdivisions and light-industrial parks | Large plants and utility substations |
Where QDTB® Box-Type Substations Are Specified
Prefabricated substations are specified wherever the distribution point has no building to house it: urban streets, commercial car parks and industrial parks where a weatherproof cabin at grade replaces a masonry substation room and the civil programme that goes with it. The same enclosure also has to satisfy the utility's access and security rules, which is why the compartment layout is agreed before the order is released.
Solar and wind projects use them as the collector substation at the array or turbine string, because the unit arrives factory-assembled and routine-tested and can be energised days after the pad is ready. That matters when the commissioning window is fixed by the grid connection date, and it is the reason the enclosure is ordered with the transformer rather than after it.
Construction sites, mining camps and temporary power schemes choose the design for the same reason: it can be relocated when the project moves. European box-type layouts with separate compartments are the norm in IEC markets, while American pad-mounted units serve 12 kV class distribution built to IEEE and ANSI practice.
Enclosure finish follows the site: galvanised steel inland, aluminium-zinc or stainless for coastal and corrosive atmospheres, with climate control where ambient temperature or solar gain would push the transformer above its rating. Ventilation and IP class are specified together with the loss grade, because a hotter enclosure derates the same transformer.
Frequently Asked Questions
What is the difference between European and American type substations?
European (compact substation) uses separate compartments. American (pad-mounted) shares one enclosure. European offers flexibility; American is more compact.
How long does installation take?
Site prep 1-2 weeks, placement 1-3 days. Total under 3 weeks vs 3-6 months conventional.
What capacity range is available?
Standard 100-2,000 kVA; larger ratings quoted on request. Voltage: 12/0.4, 20/0.4, 35/0.4 kV.
Can the enclosure be customized?
Galvanized steel, aluminum-zinc, stainless for coastal. Decorative cladding and climate control available.
What standards do they comply with?
IEC 61330, GB/T 17467, CE for Europe, IEEE C57.12.28 for American type.
When should I choose a prefabricated substation over a conventional substation?
When you need fast deployment, a smaller footprint, or plug-and-play installation - urban networks, renewables, and temporary power. A factory-assembled and tested unit energizes in days instead of the months a site-built substation takes.
